Spacer connector

ABSTRACT

A fabricating process for a spacer connector is disclosed. A core substrate with a plurality of through holes is prepared. A conductive carrier with a dielectric adhesive configured on a top surface is prepared. The core substrate is then pasted on a top surface of the dielectric adhesive layer. The dielectric adhesive exposed in the through hole is then etched. An electric plating process to form metal pillar in the core substrate is performed using the conductive carrier as one of the electrode.

BACKGROUND

Technical Field

The present invention relates to a fabricating process for making a spacer connector, especially using a conductive carrier in an initial step of the fabrication process.

Description of Related Art

One of the traditional processes for fabricating metal circuitry, a seed layer is often applied before electric plating. In a later process, the seed layer needs to be stripped. However, the stripping of the seed layer reduces the size of the circuits. Although such a circuit reduction is tiny, it is critical when it comes to nanotechnology. A fabricating process without reducing the dimension of a circuitry is one of the popular topics to study for a long time in the semiconductor industry.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A˜7A show a fabricating process for a first embodiment according the present invention.

FIG. 7B shows a first embodiment according to the present invention.

FIG. 8 shows an application for the first spacer connector according to the present invention.

FIGS. 9A˜10A show some steps in a fabricating process for a second embodiment according the present invention.

FIG. 10B shows a second embodiment according to the present invention.

FIG. 11 shows an application for the second spacer connector according to the present invention.

FIGS. 12A˜13A show some steps in a fabricating process for a third embodiment according the present invention.

FIG. 13B shows a third embodiment according to the present invention.

FIG. 14 shows an application for the third spacer connector according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

A fabricating process for making a spacer connector without using seed layer is disclosed.

FIGS. 1A˜7A show a fabricating process for a first embodiment according the present invention.

FIG. 1A shows that a core substrate 11 is prepared. The core substrate 11 is made of a material of glass or silicon.

FIG. 1B shows a plurality of openings 12 is made through the core substrate 11.

FIG. 2 shows a temporary conductive carrier 13 is prepared. A dielectric adhesive 14 is applied on a top surface of the conductive carrier 13. The core substrate 11 with through holes 12 is pasted onto the dielectric adhesive 14.

FIG. 3A shows that the core substrate 11 is configured on a top surface of the dielectric adhesive 14.

FIG. 3B shows that the dielectric adhesive 14 on a bottom of each through holes 12 is etched, and a top surface of the conductive carrier 13 is exposed.

FIG. 4A shows copper plating is performed using the conductive carrier 13 as one of the electrode. Copper pillar 15 is formed staring from the exposed conductive carrier in each through holes 12. A metal head 151 is configured on a top of the copper pillar 15.

FIG. 4B shows the metal heads 151 are removed.

FIG. 5A shows that top metal pad 152 is formed.

FIG. 5B shows that a passivation 16 is formed on a top of the core substrate 11. The passivation 16 also covers peripheral area of each top metal pad 152 and a central portion of the top metal pad 152 is exposed for electrical connection.

FIG. 6A shows thinning process is performed from a bottom the temporary conductive carrier 13.

FIG. 6B show etching process is performed to the conductive carrier 13 to form a plurality of bottom metal pads 152B. Each of the bottom metal pads 152B is configured on a bottom of a corresponding metal pillar 15.

FIG. 7A shows a bottom passivation 16B is formed on a bottom surface of the dielectric adhesive 14. The bottom passivation 16B also covers peripheral area of each bottom metal pad 152B and a central portion of the bottom metal pad 152B is exposed for electrical connection.

FIG. 7B shows a first embodiment according to the present invention.

FIG. 7B shows a first embodiment of the spacer connector 10 is produced after a singulation process performed on a product of FIG. 7A.

FIG. 8 shows an application for the first spacer connector according to the present invention.

FIG. 8 shows two spacer connectors 10 are configured in between package substrate 1 and package substrate 2. FIG. 8 shows chip 1 is configured on a top center of package substrate 1. Chip 2 is configured on a top center of package substrate 2. Package substrate 1 is stacked on a top of package substrate 2.

The package substrate 1 has a plurality of bottom metal pillars 101B, each metal pillar 101B is electrically coupled to a corresponding top metal pad 152 of the spacer connector 10. The package substrate 2 has a plurality of top metal pillars 201, each metal pillar 201 is electrically coupled to a corresponding bottom metal pad 152B of the spacer connector 10.

FIGS. 1A˜5B, 9A˜10A show a fabricating process for a second embodiment according the present invention.

FIGS. 1A˜5B have been described in previous paragraphs and are omitted for simplification.

FIG. 9A is the same of the product of FIG. 5B which is a product prepared according to process FIGS. 1A˜5A.

FIG. 9B shows the conductive carrier 13 is stripped. The dielectric adhesive 14 is revealed.

FIG. 10A shows the dielectric adhesive 14 is stripped. A bottom end 155 of the copper pillar 15 protruded below a bottom surface of the core substrate 11.

FIG. 10B shows a second embodiment according to the present invention.

FIG. 10B shows a second embodiment of the spacer connector 20 is produced after a singulation process is performed on the product of FIG. 10A.

FIG. 11 shows an application for the second spacer connector according to the present invention.

FIG. 11 shows two spacer connectors 20 are configured in between substrate 1 and substrate 2. FIG. 11 shows chip 1 is configured on a top center of substrate 1. Chip 2 is configured on a top center of substrate 2. Substrate 1 is stacked on a top of substrate 2.

FIGS. 1A˜5B, 12A˜13A show a fabricating process for a third embodiment according the present invention.

FIGS. 1A˜5B have been described in previous paragraphs and are omitted for simplification.

FIG. 12A is the same of the product of FIG. 10A.

FIG. 12B shows a plurality of bottom metal pads 152B is formed. Each bottom metal pads 152B is configured on a bottom of a corresponding copper pillar 15.

FIG. 13A shows a bottom passivation 16B is formed on a bottom surface of the core substrate 11. The bottom passivation 16B also covers peripheral area of each bottom metal pad 152B and a central portion of the bottom metal pad 152B is exposed for electrical connection.

FIG. 13B shows a third embodiment according to the present invention.

FIG. 13B shows a second embodiment of the spacer connector 30 is produced after a singulation process is performed on the product of FIG. 13A.

FIG. 14 shows an application for the third spacer connector according to the present invention.

FIG. 14 shows two spacer connectors 30 are configured in between substrate 1 and substrate 2. FIG. 11 shows chip 1 is configured on a top center of substrate 1. Chip 2 is configured on a top center of substrate 2. Substrate 1 is stacked on a top of substrate 2.

While several embodiments have been described by way of example, it will be apparent to those skilled in the art that various modifications may be configured without departs from the spirit of the present invention. Such modifications are all within the scope of the present invention, as defined by the appended claims. 

What is claimed is:
 1. A fabricating process for a spacer connector, comprising: preparing a core substrate; forming a plurality of through holes passing through the core substrate; preparing a conductive carrier with dielectric adhesive layer formed on a top surface of the conductive carrier; attaching the core substrate on a top surface of the dielectric adhesive; etching dielectric adhesive exposed on a bottom of each through hole to expose a top surface of the conductive carrier on a bottom of a corresponding through hole; and plating to form metal pillar in each through hole.
 2. A fabricating process for a spacer connector as claimed in claim 1, further comprising: forming a top metal pad on a top of a corresponding metal pillar; forming a top passivation layer to cover a peripheral area of each top metal pad, a central area of each top metal pad is revealed for electrical contact; thinning the conductive carrier from bottom; forming a bottom metal pad on a bottom of a corresponding metal pillar; forming a bottom passivation layer to cover a peripheral area of each bottom metal pad, a central area of each bottom metal pad is revealed for electrical contact; and singulating to yield a plurality of spacer connectors.
 3. A fabricating process for a spacer connector as claimed in claim 2, after forming a top passivation layer, further comprising: stripping the conductive carrier; stripping the dielectric adhesive so that a bottom end of each metal pillar protruded under a bottom surface of the core substrate; and singulating to yield a plurality of spacer connectors.
 4. A fabricating process for a spacer connector as claimed in claim 3, after stripping the dielectric adhesive, further comprising forming a bottom metal pad on a bottom of a corresponding metal pillar; and singulating to yield a plurality of spacer connectors.
 5. A spacer connector, comprising: a core substrate; a dielectric layer, configured on a bottom of the core substrate; and a plurality of metal pillars, each passing through the core substrate and the dielectric layer.
 6. A spacer connector as claimed in claim 5, further comprising: a plurality of top metal pads, each top metal pad is formed on a top of a corresponding metal pillar.
 7. A spacer connector as claimed in claim 5, further comprising: a bottom metal pad, formed on a bottom of a corresponding metal pillar.
 8. A spacer connector, comprising: a core substrate; a plurality of metal pillars, each passing through the core substrate; a plurality of top metal pads, each formed on a top of a corresponding metal pillar; and a bottom end of each metal pillar protruded under a bottom surface of the core substrate. 